Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

Sector · supply chain teams

For supply chain teams who need moulded parts to just turn up.

You plan materials, not moulds. You need repeat parts delivered to forecast, a supplier who flags risk early, and one record in your system rather than four.

Situations we see

Four patterns that come up often.

Too many moulding suppliers

Silicone from one, rubber from another, tooling from a third. Consolidating cuts admin and risk.

Shortages that came without warning

A supplier that tells you on the due date isn't a supplier you can plan around.

Onshoring from overseas

Shorter lead chains and one time zone, with tools transferred and re-proven in the UK.

Seasonal or lumpy demand

Production built ahead of known peaks, with buffer stock where it matters.

Grouped moulded parts, tooling and stock trays prepared together
Consolidated moulding supply prepared from one workshop

How it works

The path from first call to a running relationship.

  1. 01

    Parts review

    Your current moulded parts, suppliers and pain points.

  2. 02

    Transfer or tool plan

    What moves to us, what stays, and in what order.

  3. 03

    Forecast and buffer

    Rolling forecast, agreed stock levels, call-off pattern.

  4. 04

    Review rhythm

    Regular account reviews on delivery, quality and forecast.

What we need from you

So the first conversation is useful.

Part list and volumes. Part numbers, annual usage and current suppliers.

Forecast visibility. However far ahead you can reasonably see.

Your ERP requirements. Supplier record, PO and invoicing formats.

Grouped moulded parts with anonymous planning sheets for supply setup

At a glance

The idea in a picture.

Which route suits your quantity

PrototypesHundredsThousandsTens of thousandsPrototype toolingCompression mouldingTransfer mouldingSolid silicone injectionLSR injection

Swipe to see the whole diagram

A general picture. Shape, material and detail also decide the route, and we talk it through with you.

FAQs

Common questions.

Can you take over parts from our current supplier?

Often. We assess the tools and parts, then trial before committing.

Will we have one supplier record?

Yes, one trading account can cover every division.

How do you flag supply risk?

In writing, as soon as we see it, with a recovery plan.

The group

Where this fits in the group

Four specialist teams share our workshop, our engineering bench and a single quality system. Pick a doorway, or ring us and we'll route you.

Repeat parts in trays with buffer stock and tooling nearby
Repeat parts and buffer stock planned together

Get in touch

Not sure which division? Tell us what you're making.

Send us a sketch, a photograph, or a paragraph. We'll come back with the right division, the right route, and an honest sense of what it will take.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Group, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Five brands, one teamMoulds, culinary, construction and contract products, all run from Bidford-on-Avon. See the divisions.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
Silicone wax melt moulds made by TCI Mouldings.
Silicone wax melt moulds made by TCI Mouldings.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team