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Case study · Culinary + Products

A hospitality group with several brands and one moulding supplier.

Each restaurant brand had its own dessert moulds, ice programme and branded bar accessories, bought from different places. The group wanted consistency across sites and less purchasing admin.

The brief

What the customer arrived with.

The group operated several restaurant and bar brands across the UK. Each brand's kitchen had sourced its own silicone moulds over the years, and the bar teams bought branded ice moulds and accessories separately. Central purchasing wanted fewer suppliers, consistent quality across sites, and documented food-contact paperwork for every item.

Assorted silicone dessert, chocolate and ice moulds laid out for review

How it went

Stage by stage.

Audit of what was in use

We started by cataloguing the moulds in use across a sample of sites: dessert forms, petit-four trays, chocolate garnish moulds and ice moulds. Many were near-duplicates bought from different suppliers.

Kitchen tooling — Culinary

TCI Culinary rationalised the dessert and pastry moulds into a shared set per brand, in platinum-cure, PFAS-free silicone with a written material spec for each. Every site of a brand now uses the same cavity, so portions and presentation match.

Bar and branded items — Products

TCI Products produced branded silicone ice moulds and bar accessories carrying each brand's mark, made under contract to a seasonal schedule.

Group coordination

One lead engineer and one quote covered both divisions. Invoicing was split by brand to match the group's cost centres.

The result

Each brand has a documented mould set, reordered centrally as items wear. Purchasing deals with one supplier record, and new-site openings are supplied from the same specification.

Lessons

What we took from the job.

What we took from it

Cataloguing what's already in use often reveals more duplication than anyone expected.

What we took from it

Consistency across sites came from specifying cavities once, not from asking each site to buy carefully.

What we took from it

Splitting invoices by brand mattered as much to the customer as the moulds themselves.

Grouped dessert, ice and bar moulds being standardised on a bench
Existing mould ranges grouped for standardisation

The group

Which divisions worked on this

Every case study is a project we've delivered. The specific customer isn't named — the pattern is what matters.

Hospitality moulds and related silicone parts arranged across a long bench
Several hospitality product lines managed together

At a glance

The idea in a picture.

Five brands, one team

TCI GroupOne teamTCI MouldingsMoulds you cast inTCI CulinaryFood-grade mouldsTCI ConstructionFormliners and precastTCI ProductsFinished parts

Swipe to see the whole diagram

Each company has its own specialists. The Group team joins them up when a project needs more than one.

Get in touch

Not sure which division? Tell us what you're making.

Send us a sketch, a photograph, or a paragraph. We'll come back with the right division, the right route, and an honest sense of what it will take.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Group, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Five brands, one teamMoulds, culinary, construction and contract products, all run from Bidford-on-Avon. See the divisions.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
Silicone wax melt moulds made by TCI Mouldings.
Silicone wax melt moulds made by TCI Mouldings.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
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