Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

For first-time buyers

Never bought a moulded part before? Start here.

Silicone, polyurethane, cast, compression, LSR, HTV, platinum, tin — moulded parts come with a vocabulary that no-one is born knowing. Our first conversation with a first-time buyer is about making the language make sense, before we start talking money.

Situations we see

Four patterns that come up often.

Product designer moving into manufacturing

You've drawn the part. You've never had one moulded. We'll help you understand what your drawing means for a tool.

A start-up with a prototype

You've had samples printed. You want to know how to make them in dozens, then hundreds. We'll plot the routes.

A single-item order for a personal project

Yes, we take those. A one-off silicone mould is a real job.

Buying for your team, not your business

R&D, tooling replacement, workshop consumables. Small orders welcome.

Drawing, printed prototype, one-off mould and small batch parts
Common starting points for a first moulding project

How it works

The path from first call to a running relationship.

  1. 01

    Ring or email

    No form to fill in. Just describe what you have in mind.

  2. 02

    Vocabulary walk-through

    First call is often about the words. What does 'draft' mean, why does volume matter, what does 'material spec' involve.

  3. 03

    Route recommendation

    Which of the five moulding routes fits your job.

  4. 04

    First quote

    Written, itemised, no surprises.

What we need from you

So the first conversation is useful.

A picture. Sketch, photo, printout, screenshot. Words are fine too.

A rough volume. One, ten, a hundred, a thousand — even the band is helpful.

A deadline, if there is one. Trade show, gift date, birthday — anything. Or none.

Clear silicone being poured from a mixing jug into a timber mould box around a carved pattern.

At a glance

The ideas in pictures.

Which route suits your quantity

PrototypesHundredsThousandsTens of thousandsPrototype toolingCompression mouldingTransfer mouldingSolid silicone injectionLSR injection

Swipe to see the whole diagram

A general picture. Shape, material and detail also decide the route, and we talk it through with you.

One enquiry, the right team

  1. 01One enquiryTell us what you need
  2. 02Right divisionWe bring in the specialists
  3. 03One quoteCovering every part of the job
  4. 04Named contactOne person keeps it moving
  5. 05DeliveredMoulds, parts or both

Swipe to see the whole diagram

You explain the project once. The Group team co-ordinates the rest.

FAQs

Common questions.

Is there a minimum order?

For tooling, no. For finished parts, it depends on the process — hand-cast has no minimum, injection tooling only makes sense above a few thousand parts a year.

Will you talk to me if I don't know the terminology?

Yes. That's most first calls. Nothing to apologise for.

Can I visit?

Yes, ring first. Bidford-on-Avon, ten minutes off the M40.

The group

Where this fits in the group

Four specialist teams share our workshop, our engineering bench and a single quality system. Pick a doorway, or ring us and we'll route you.

Prototype, mould and repeated finished parts showing scale-up path
From early prototype to repeat production parts

Get in touch

Not sure which division? Tell us what you're making.

Send us a sketch, a photograph, or a paragraph. We'll come back with the right division, the right route, and an honest sense of what it will take.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Group, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Five brands, one teamMoulds, culinary, construction and contract products, all run from Bidford-on-Avon. See the divisions.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
Silicone wax melt moulds made by TCI Mouldings.
Silicone wax melt moulds made by TCI Mouldings.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team