Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

Case study · Culinary + Products

A food and beverage brand with a portfolio spanning two divisions.

Multiple product lines, one supplier relationship. Kitchen tooling for their production sites, branded silicone accessories for their retail arm.

The brief

What the customer arrived with.

A mid-sized food and beverage brand runs multiple production sites and a growing retail arm. They wanted to reduce supplier count without losing quality of relationship on either side of the business.

Large production mould trays beside smaller retail silicone moulds

How it went

Stage by stage.

Production-site tooling — Culinary

Silicone moulds and trays for the brand's own product lines, sized to their production equipment. PFAS-free food-grade throughout. Documented spec fits into their food-safety files.

Retail accessories — Products

Branded silicone consumer accessories carrying the brand's marks. Retail-packaged, seasonally released, contract-manufactured under the brand's own label.

Design language

Both sides of the portfolio use the same designer at our end. Product families feel consistent even though they serve very different purposes.

Combined trading

One trading account, one contact, one paperwork discipline. The brand's finance team reconciles it as a single supplier.

Lessons

What we took from the job.

What we took from it

A food brand's own production and its retail arm often overlap in the moulded parts they need. Splitting the supply misses an opportunity.

What we took from it

Design consistency across the portfolio was easier to hold with one supplier holding both sides.

What we took from it

The paperwork consolidation matters more to the finance team than to the design team, but it matters to both.

Food production moulds beside matching retail silicone kitchen accessories
Production and retail moulded items developed together

At a glance

The idea in a picture.

Five brands, one team

TCI GroupOne teamTCI MouldingsMoulds you cast inTCI CulinaryFood-grade mouldsTCI ConstructionFormliners and precastTCI ProductsFinished parts

Swipe to see the whole diagram

Each company has its own specialists. The Group team joins them up when a project needs more than one.

Get in touch

Not sure which division? Tell us what you're making.

Send us a sketch, a photograph, or a paragraph. We'll come back with the right division, the right route, and an honest sense of what it will take.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Group, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Five brands, one teamMoulds, culinary, construction and contract products, all run from Bidford-on-Avon. See the divisions.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
Silicone wax melt moulds made by TCI Mouldings.
Silicone wax melt moulds made by TCI Mouldings.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team