Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

For in-house engineering teams

Your bench, extended.

If you have engineers on your side who already know moulding, we're the workshop that speaks their language. Send drawings, get engineering-to-engineering feedback, and turn a design into a tool without the sales-layer in the middle.

Situations we see

Four patterns that come up often.

A design that needs a second pair of eyes

Your designer wants a DFM review from someone who'll actually build the tool. We'll mark it up and send it back.

Prototype capacity when yours is full

You have in-house tooling but you're stacked. Overflow work goes to us and comes back to your spec.

Low-volume production

It's not worth building an injection tool for a few hundred a year. Cast or compression from us, at your unit price target.

A design refresh

You've had the part in the field. It needs a subtle change. We can re-tool without you starting the drawing again.

Drawing, sample part and tool used for a practical DFM review
A design review alongside the tool and part

How it works

The path from first call to a running relationship.

  1. 01

    Direct engineering line

    You talk to an engineer, not an account manager.

  2. 02

    STEP or IGES in, sample out

    Fast prototype loop for signed-off drawings. First samples in weeks, not months.

  3. 03

    Change orders

    Design revisions handled by written change order so both sides have the same version history.

  4. 04

    Handover, or ongoing

    You take the tool, or leave it with us. Both are fine.

What we need from you

So the first conversation is useful.

The 3D model. STEP, IGES, native CAD. If it's proprietary, we'll work out an export.

Your quality requirements. First-off approval routine, tolerance callouts, any inspection standard you work to.

A named engineer contact. So we can talk engineer-to-engineer without translation.

Engineers examining a moulded component beside an aluminium tool and marked-up drawings.

At a glance

The idea in a picture.

Which route suits your quantity

PrototypesHundredsThousandsTens of thousandsPrototype toolingCompression mouldingTransfer mouldingSolid silicone injectionLSR injection

Swipe to see the whole diagram

A general picture. Shape, material and detail also decide the route, and we talk it through with you.

FAQs

Common questions.

Will you sign an NDA?

Yes. Send yours or use ours. We prefer it in place before drawings arrive.

Can I own the tool?

Yes. If you paid for it, it's yours. We store it here at no additional cost, or ship it to you.

Do you do first-article inspection to a customer standard?

Yes. We can work to standard FAI formats or your own inspection template.

The group

Where this fits in the group

Four specialist teams share our workshop, our engineering bench and a single quality system. Pick a doorway, or ring us and we'll route you.

Different moulded material samples and tool types compared on bench
Comparing materials and routes before committing to production

Get in touch

Not sure which division? Tell us what you're making.

Send us a sketch, a photograph, or a paragraph. We'll come back with the right division, the right route, and an honest sense of what it will take.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Group, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Five brands, one teamMoulds, culinary, construction and contract products, all run from Bidford-on-Avon. See the divisions.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
Silicone wax melt moulds made by TCI Mouldings.
Silicone wax melt moulds made by TCI Mouldings.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team